MXD Mailer Card Delivery System



Ideal for high-volume card issuers in any market, the Datacard® MXD™ Mailer card delivery system gives high-volume card issuers the ablity to segment card issuance and card delivery as separate processes to create personalized mailings quickly, efficiently and cost-effectively. This system prints personalized carriers, affixes pre-personalized plastic cards and prepares carriers for inline envelope insertion. Use this stand-alone system to enhance one-to-one marketing, drive down costs and improve productivity.

  • Add visual impact with full color, laser printing
  • Print carriers up to 11” x 17”/ A3
  • Process up to 3,000 customized card mailings per hour.
  • Replace multiple steps with one automated process.
  • Affix up to four cards per form.


Automated, accurate processing

The MXD Mailer System replaces multiple systems or steps with a single, automated process. It reads magnetic stripes, barcodes or smart card chips on pre-personalized plastic cards and matches each card with a data record. When accuracy is verified, the system prints a personalized carrier, affixes cards and prepares the carrier for inline envelope insertion.

Support for larger form sizes
New larger paper-sizes up to 11″ x 17″ and full-color laser printing allows for expanded co-branding messaging.

Support for on-demand inline color printing
Fully integrated laser color printer that enables you to place white paper into the system and create full color 1:1 carriers.

Single operator interface
One controller with easy to use interface is utilized for both card delivery and card personalization.

Card to form integrity
Datacard’s enhanced barcode verification process helps ensure that cards are accurately placed on the correct form.

Flexible card placement
Can place up to 4 cards virtually anywhere on the card.

Tape for Affixing Cards to Forms
Die-cut stickers contain a permanent adhesive on one side to secure tightly to any paper type and a slightly tacky adhesive on the card side. Works with multiple card types, including PVC, ABS, varnished, polycarbonate and composite.

Dual Page/Nested Functionality
This optional feature allows customers the ability to print two 8.5” x 11”/A4 sheets (simples or duplex) and nest them together expanding room for customer communications.

Multiple Fold Types Supported
C-fold, Z-fold and half-folds

High Capacity Output Handling
Holds up to 650 folded single-sheet forms or 500 envelopes. Available in four compact configurations to help reduce system footprint and utilize valuable floor space.


System controller
Control the entire system and the activities performed by each module with an intuitive, easy-to-use operator interface.

Card input module
Feed plastic cards into the system with superior reliability, and use multiple card input modules to increase capacity for large jobs.

Card cleaning module
This module removes damaging dirt and dust from both sides of the card in a single pass, prior to magnetic stripe reading.

Magnetic stripe reader module
Read one to three tracks of data in parallel with support for all ISO, AAMVA and JIS encoding formats and common coercivity requirements.

OCR-B/Bar code scanner module
This module reads preprinted serial numbers, document control numbers and barcodes on cards to control secure card blanks and create an audit trail.

Contact smart card reader module
Ensure high-quality smart card personalization with a modular architecture that can accommodate longer read/look-up times without limiting throughput.

Contactless smart card reader module
Read any combination of applications within the same job and maintain high speed regardless of reading time.

Multi-card buffer module
Buffer cards to maximize production speed holding or pass pre-printed cards to maintain data order when rejects occur without manual or production reordering.

Label affixing module
Apply preprinted removable adhesive labels to the card with accurate placement and consistent alignment.

Card output module
Hold rejected cards, and install multiple card output modules to support downstream processing/handling or variable delivery methods.

Card delivery
The Datacard® MXD™ card delivery system base processes up to 3,000 forms per hour and affixes up to four plastic cards per form to optimize throughput and drive down cost-per-card. Choose from multiple laser printers to meet a wide range of carrier printing and budget needs.

Envelope insertion
Add the optional Datacard® MXi™ envelope insertion system to create up to 3,000 card mailings per hour.